Showing posts with label whirlpool. Show all posts
Showing posts with label whirlpool. Show all posts

Saturday, July 14, 2018

The Ultimate Hazy NE IPA Brewday

It's definitely about the haze! Case in point, Sloop Brewing Company's Juice Bomb NE IPA. Hazy, golden and unfiltered. This Northeastern style IPA continues to be one of my favorite beers to both drink and brew. Over a two year period, I managed to brew a hundred gallons of what has become my favorite NE IPA recipe. Having this much beer on hand allowed me to share it with a very wide range of beer drinkers. Having sampled from several of my batches many commented on how much they like this beer. Including some who avoid IPAs because they find them to be undrinkable. While a small percentage did not care for this style the majority of beer drinkers liked it.

  
Sloop Juice Bomb Northeastern IPA Clone

Without a doubt, the 'Haze Craze' is a popular topic of conversation for craft beer enthusiasts. The style has generated a lot of questions and its fair share of controversy too. Tales about the rapid oxidation of NE IPAs soon after packaging are not uncommon. And the pains some brewers are taking to avoid it are astounding. But by following a few simple guidelines I have managed to avoid oxidation issues in any of my batches. The following information is a proven approach you can use to brew the ultimate Juice Bomb NE IPA clone.


Hazy Versus Cloudy 

Any discussion of the NE IPA style eventually leads to the question of "what causes the haze to form?". While some brewers say they add raw flour to their beer to make it cloudy. In reality, the secret to brewing a juicy tasting beer with a long lasting haze comes down to two things. Biotransformations and permanent chill haze. The former describes the process of converting non-aromatic hop compounds into aromatic compounds. Aromas that include citrus pine and floral that would otherwise not be present. The later is a product of malt protein and hop polyphenols that cause a beer to form a haze at cold temperatures. It is worth noting that permanent chill haze is flavorless having no impact on beer taste.

There are very good reasons not to add flour to a beer. Flour will make a beer cloudy, murky and opaque. But flour will not make a hazy beer. To me adding flour to a beer in an attempt to make it hazy is pretty much nothing more than a ruse. Adding flour to beer will make the beer murky and also introduce flavor and stability issues. Another thing to avoid is using a low flocculating strain of yeast. The cells of those strains will make your beer cloudy by staying in suspension longer. But they will also add a yeasty flavor profile that is uncharacteristic for a true NE IPA beer style.


Add Plenty Of Whirlpool And Dry Hops

On To The Recipe

I first learned about Sloop Brewing Company and their Juice Bomb NE IPA at my daughter's wedding. It was the only IPA that Foxfire Mountain House had on tap at the time. Little did I know then but Zymurgy Magazine had published a Juice Bomb clone recipe in their May/June 2017 issue. In that same issue, Martin Brungard also had an article for creating the perfect NE IPA water profile! Coincidence? Or had the stars had aligned at the right moment in time? After rejecting the idea of brewing a hazy beer for months I finally relented.

Hops are a major contributor to the appearance and taste of an NE IPA. Having the ability to whirlpool hops after flameout for an extended period of time is a must. Especially when it comes to juicing up aroma to NE IPA levels. Late boil, whirlpool, and dry hop additions each contribute a different aroma character. This recipe relies on whirlpool hops and dry hops for its aroma. At flameout whirlpool the hop addition until the wort temperature drops to [170 ° F/76 ° C]. When brewing a [10-gallon/38 L] batch this process takes approximately 45 minutes on my system.

I like the citrus character that Cascade hops add. And I've modified the original recipe to include them in the whirlpool. About ~75% of the total IBUs come from the whirlpool and dry hop additions. The remaining ~25% of the total IBUs come from a small 30 minute Citra hop addition. The following ingredient amounts listed are for a [10-gallon/38 L] batch of Juice Bomb. When brewing a [5-gallon/19 L] batch divide the ingredient amounts in half where applicable

Juice Bomb Original Gravity 1.059

I realize not everyone brews 10-gallon batches on a 15-gallon BIAB system like I do. For convenience follow the link to ezRecipe "The easy way to awesome beer!" Use it as needed to adjust this recipe to work with your brewing system. ezRecipe is a 100% free full-featured recipe designer that is easy to learn and easy to use. And it's available now in both US and Metric versions.

Remove the complexities of mash pH prediction once and for all. ezRecipe uses 100% pure reverse osmosis or distilled source water. No more struggling to interpret outdated or incomplete water reports.



10-gallon/38 L Batch Size:

Adjust Mash Strike Water Volume Efficiency And Thickness Where Needed

When preparing the wort mash the grains at 148 ° F [64 ° C] for 60 minutes. Using ezBIAB makes it easy to adjust the brewhouse settings to your own brewing system. My brewing system needs a 13.5-gallon [51-liter] pre-boil wort volume. A 11.75-gallon [44.5-liter] post boil wort volume. And a 12-gallon [45.5-liter] treated mash strike water volume. Remember to adjust the mash efficiency to match that of your brewing system. Targeting a 75% mash efficiency is a safe bet for most BIAB systems. Although after brewing several batches my results are a few percentage points higher.



Grains:

Nothing At All Complicated About The Grain Bill


Ever since moving to a BIAB system I like to double crush my grain to increase mash efficiency. Crushing the grain no more than a day or two in advance will assure the most freshness. Giving the mash a good stir every 15 to 20 minutes will also help increase mash efficiency too.

 21 lbs. [9.5 kg] Pale 2 Row-US Malt
  2 lbs. [0.9 kg] Torrified Wheat-US



Adjuncts:

** Optional  Can Be Added To Increase ABV If Desired **


As far as adding an adjunct to increase the recipe's alcohol content I leave that up to the brewer to decide. If omitted the ABV of this recipe will be 5.8% instead of 6.5%. To me the increased alcohol content is a nice to have. It dries the beer a bit and adds what I perceive to be a subtle sweetness that works well with this beer style. Add the sugar to the wort while stirring with 10 minutes remaining to the boil and you're done.


  1.5 lbs. [.68 kg] Pure Cane Sugar



Brewing Water:

Classic Brewing Water Profile For A NE IPA


Filtering your reverse osmosis water the day before will save time on brewday. I store the water in a covered 15-gallon food grade tank overnight. The next morning I stir in the gypsum, calcium chloride, Epsom Salt and lactic acid additions. An hour or so later allowing time for the brewing water pH to stabilize I transfer the brewing water to the mash tun. My BIAB vessel is too small to hold the grains and brewing water at the same time. So I filter an extra 4-gallons [15.1-liters] of water to use for sparging the grains to hit the required pre-boil volume. The sparge water for this recipe doesn't need brewing salts or acid additions.



Hop Additions (Pellets):

Add Whirlpool Addition At Flameout And Circulate Until Wort Drops To 170 ° F [76 ° C]


One of the goals when brewing a NE IPA is to cut out all harsh bitterness that's associated with an IPA style beer. The hop schedule and brewing water set this recipe apart from the typical IPA. Unlike the IPA style the majority of IBUs in a NE IPA come from late kettle hop additions and from dry hopping. While the NE IPA brewing water profile delivers a maltier character one not as harsh or bitter as an IPA.

A single bitterness hop addition goes in at 30 minutes remaining to the boil and is removed at flameout. The whirlpool hops are then added and the wort circulated until the temperature falls to 170 ° F [76.5 ° C]. This takes about 45 minutes on my BIAB electric system. Remove all whirlpool hops once the wort cools down to [170 ° F/76 ° C]. Using a counter-flow chiller to cool the wort when filling the fermenters takes about 20 to 30 minutes.

Once the airlock slows to 3 or 4 bubbles per minute its time to add the dry hops to the fermenters. Put the dry hop additions in a weighted hop bag to keep them completely submerged in the fermenting beer. I use sanitized stainless steel bolts as weights with great results. When dry hopping the most recent batches I left the hops soaking in the fermenting beer for 7 days. The end result was an pleasant easy to drink beer loaded with juicy citrus flavor and aromas.


2 ozs. [57 g] Citra - first wort hop addition
2 ozs. [57 g] Amarillo Gold - whirlpool
2 ozs. [57 g] Cascade - whirlpool
2 ozs. [57 g] Citra - whirlpool
2 ozs. [57 g] Simcoe - whirlpool
2 ozs. [57 g] Amarillo Gold - dry hop
8 ozs. [227 g] Citra - dry hop
2 ozs. [56.7 g] Simcoe - dry hop




Yeast And Fermentation:

The recommended yeast for fermenting this recipe is White Labs - English Ale Yeast WLP002. A very high flocculation strain with medium  attenuation. For best results make a yeast starter and pitch at a rate of 200 billion yeast cells per [5-gallons/19-liters] of beer. For a [10-gallon/38-liter] batch make a starter using [1-cup/180-grams] extra light dry malt extract in 2000-ml water. Into the room temperature wort pitch 2 - White Labs English Ale Yeast WLP002 pure pitch packets. Use a stirplate to keep the cells oxygenated until the starter reaches high krausen.


Yeast Starter To Increase Cell Count And Vitality


After oxygenating the wort pitch the starter and ferment at [65 ° F/18.3 ° C] to reduce ester production. Starting on day 8 increase the fermentation temperature until it reaches [68 ° F/20 ° C] on day 12. Allow 2 days to cold crash the beer. Transfer to kegs and carbonate at 12-psi for one week before serving.


Pitch Yeast And Ferment At [65 ° F/18.3 ° C]


Nothing brings people together better than enjoying a few delicious beers. Juice Bomb NE IPA is best enjoyed with friends and family alike. One thing is for sure. Once they've tried this beer they will always come back for more. So keep this recipe handy and be ready for the next time you're asked to brew a batch.


You'll Love Juice Bomb Either On Tap Or In Bottles 

Saturday, May 6, 2017

How To Add A Whirpool Port To Your Kettle

The thought of drilling a hole in your favorite boil kettle can be intimidating to most any homebrewer. Unless of course they have had some previous metal working experience, or they can enlist the help of someone having the skills needed. The more adventurous do-it-yourself types, those who have access to a variable speed drill and the right drill bits, can easily handle the task, along with the help of some PAM cooking spray for lubrication.

Adding A Whirlpool Port To Your Kettle? No Problem
The installation of the whirlpool port shown in this article, including setup and cleanup time, took about two hours. Allow yourself additional time to obtain the items listed below. Having all of the required parts in hand from the start, will allow you to successfully complete the project from beginning to end in just a few easy steps. Everything needed to successfully install the bulkhead fitting and whirlpool port were very easy to find online and they can be delivered to your door in under 5 days.

Whats Needed:
Adjustable wrench and/or channel lock pliers 
Teflon tape
Center punch, or nail to mark the hole center
1/8" pilot hole drill bit
Milwaukee 3/16" to 7/8" Step Drill Bit #4
Stainless Steel Weldless Bulkhead 1/2" NPT
Anvil 1/2" NPT Swivel Dip Tube
Danco #12 Rubber O-Rings



Boiling wort is extremely hot and it has the potential to scald your skin in a matter of seconds. Coming into direct contact with boiling wort is also one of the most common causes of injury when brewing beer, something to keep in mind when working around it.


Pumping boiling wort from the kettle, through a counter-flow chiller and then returning the wort to the kettle, is a very effective way to sanitizing the counter-flow chiller. Returning the hot wort exiting the chiller to the kettle, by using a clamp on the kettle rim to hold the end of a silicone hose in place, is not a safe. Temporary clamps can slip and move, causing a loose hose end to unexpectedly spray hot wort on brewers and equipment.   

The safest way of returning hot wort to the kettle is through a permanently mounted whirlpool port. The use of a weldless whirlpool port ensures a solid physical connection between the kettle and the silicone tubing. Once a solid connection has been made between the two, the risks of hot wort unintentionally splashing outside of the kettle are greatly reduced. 

Weldless Bulkhead Fitting And 90 Degree Swivel Elbow
Every successful project begins with a well thought out plan. Knowing exactly where to locate the whirlpool port before drilling a hole in the kettle is a must. The orientation of the port, its distance from the bottom of the kettle and how far it will extend inside the kettle, are all critical factors to be considered. Once a suitable location for the port has been found, that works with the size and dimension of the parts ordered, you are ready to drill the hole.

Drilled Hole Shown With Metal Shavings And Food Grade Lubricant
Turning the kettle on its side, laying it on a floor or other stable surface, and preventing it from moving as much as possible will make marking and drilling the hole much easier. Using a center punch, or a nail, mark the side of the kettle with a small 'X' to indicate where the center of the hole will be. Next use a hammer and nail to strike a dimple in the side of the kettle at the center of the 'X'. The dimple in the metal will prevent the drill bit from wandering away from the hole center when drilling.

Spraying the hole center with PAM, or another food grade lubricant, will prevent the tip of the drill bit from burning up. Drilling holes in stainless steel requires a combination of steady pressure on the drill, slow bit rotation and plenty of lubrication to keep the tip of the drill bit cool and sharp. Center the tip of the 1/8 inch pilot bit into the dimple then trigger the drill on and off, using a slow drill speed while pressing firmly down on the drill.

Expanding The Pilot Hole Using A High Speed Step Drill Bit
Expanding the pilot hole to the finished hole size is easy when using a high speed step bit. Once again, to prevent the bit from dulling use plenty of lubricant, trigger the drill at a slow rotation speed and apply a firm downward pressure on the drill. Keep in mind that using a step bit with a maximum hole diameter, that matches the diameter of the hole needed for the whirlpool port, eliminates the possibility of making the hole too big. Extra care should be taken, to prevent drilling a hole larger than needed, when using a larger diameter step bit.   

Debur the inside surface of the hole by running the drill from inside the kettle, lubricating the bit and rotating the bit at a slow speed. Again if using a larger diameter step bit be careful not to press too hard and make the hole any larger than needed. A small, fine, half round stainless steel file can also be used to debur the inside of the hole. Paper towels can then be used to wipe up any lubricant and metal shavings before installing the whirlpool port.

Bulkhead Fitting Installed With Orange Washer And Grooved Nut
The threads of the bulkhead fitting point inside the kettle. The orange silicone washer, with matching grooved nut, hold the fitting in place and seal the hole to eliminate leaks. The orange washer is squeezed, between shoulder of the stainless steel coupling on the outside, the kettle wall, and the grooved nut tightened against it on the inside of the kettle. Care should be taken when tightening the nut. Over tightening the nut will push the soft silicone washer out from underneath the groove in the nut, and cause the bulkhead fitting to leak. 

Coupling Shoulder Tightened Against Outside Kettle Wall
After the mash has finished, and the grain basket has been removed from the kettle, the swivel dip tube is threaded onto the bulkhead fitting inside the kettle. The swivel dip tube is removed during the mash, to provide the space needed between the inside of the kettle and the outside of the perforated grain basket. If the swivel tube is left on the bulkhead fitting the grain basket would not fit inside the kettle.

Clearance Needed Between The Bulkhead Fitting And The Grain Basket
With the grain basket removed from the kettle the swivel dip tube can be threaded onto the bulkhead fitting and the wort brought to a boil. Pumping the boiling kettle wort through the counter-flow chiller and returning the wort to the kettle through the whirlpool port sanitizes the chiller while creating a strong whirlpool in the kettle. Increased hop utilization and greater hop isomerization is achieved when combining the whirlpool effect in the kettle with the use of a hop spider. 

Whirlpooling Hops To Increase Utilization And Isomerization
And there you have it. With a bit of advanced planning, the correct parts and the right tools for the job, you too can successfully install a whirlpool port in any kettle. The benefits of a having a whirlpool port in your kettle are many. Increased safety, improved hop utilization, clearer wort and the ability to do whirlpool hopstands, these are just a few of the benefits. Another benefit worth mentioning is in knowing that you were able to successfully do-it-yourself.  

Add A Whirlpool Port And Brew Better Beer!


Thursday, August 6, 2015

The Art Of Cold Crashing Your Beer


The majority of home brewers that I've met over the years have never bothered to filter their beer before packaging it. The truth is most of the home brewed beers I try at club meetings and competitions are remarkably clear without ever having undergone any filtering at all. As an avid home brewer myself I stopped thinking about filtering my beer a long time ago. Like so many other home brewers did before me I discovered that really clear beer could be packaged by just following a few easy steps.

Enjoy Your Beer Cold, Clear And Colorful
What Is Cold Crashing?

I'm not really sure how the term 'cold crash' originally became part of the home brewing vocabulary though. I understand that the 'cold' part of the terminology refers to dropping the beer's temperature down to only a few degrees above freezing. I guess the 'crash' part of the terminology refers to having to do so as quickly as possible. The physics behind cold crashing is what causes the yeast, proteins and other solids that are otherwise suspended in your beer, to clump together, become heavier and eventually fall out of suspension. All those unwanted particles then sink to the bottom of the fermentor where they form a compact layer of trub leaving the beer above it clean and clear.

Never Worry About Chill Haze Or Floaties Again
Why Cold Crash Your Beer?

I cold crash all of the beer I brew to help give it a crisper, cleaner more colorful finish. Although chill haze isn't considered to be much of a problem when packaging some styles of wheat or darker colored beers, it can be an issue in lighter colored beer styles. While there is no adverse affect to beer flavor or taste due to the presence of chill haze in a glass of beer it is considered to be a flaw by most brewers. If left unchecked chill haze can cause 'floaties' to develop, clumps of yeast and protein matter that are bound together but are not heavy enough to ever settle out of your beer. Instead these clumps will just end up floating around inside your glass suspended in hazy beer for all to see.

Nobody Wants To See Floaties In Their Beer
When Is The Best Time?

Once my beer has reached it's final gravity signalling the end of fermentation, I start the cold crash cycle by lowering the temperature controller setting down to 40F. I do this to prevent the controller from initially undershooting the 40F temperature and unintentionally freezing the beer. The next day I drop the temperature down to 34F and let the beer sit there for up to a week before kegging it while it's cold. Force carbonating beer while it's cold is very efficient because Co2 dissolves much easier in a cold liquid.

Another benefit of force carbonating refrigerated beer is that the beer inside the kegs will continue to cold crash as it's being carbonated. This additional time that the beer spends held near 34F allows any remaining yeast, proteins or other solids to sink to the bottom of the keg. Only the smallest amount of debris should settle to the bottom of the keg at this step. The goal now is to serve clean pours so you don't want to be sucking up any trub into your first few beers.

Force Carbonate The Beer Cold, Clean And Quickly

After the moving the clean beer from the fermentors to the kegs you should now see a compact layer of trub stuck to the bottom of the fermentor. The trub layer acts as a trap that holds coagulated yeast, hop and protein debris inside the fermentor preventing any of the debris from getting into your kegs. If the debris were allowed to mix in with the beer again on its way to filling the kegs it may be impossible to prevent chill haze from forming in your finished beer. The debris also contains astringent tannins and other material that in significant enough amounts will contribute to the development of off flavors in the beer.

The Trub Layer Can Keep Debris From Entering The Finished Beer

Depending on how often you get to brew it can take several years to perfect every step in your brewing process. From grain and yeast selection to mash temperature to boil length and volume it's easy to see how a brewing process is made up of many different steps. With the goal in mind to brew the clearest cleanest tasting beer possible there are a few other tricks to keep in mind in addition to cold crashing your beer.

Tips For Producing The Clearest Beer
  • Adding WhirlFloc or other fining agents to the boil kettle just before flameout will help the proteins, tannins and hop particles to clump together while the wort is still boiling. 
  • Putting hop additions into fine mesh hop bags is also a good way to reduce trub in the kettle during the boil.
  • Using a whirlpool to compact the kettle trub so it doesn't get pulled along into the fermentor where it takes up room. 
  •  Waiting 20 or so minutes for any kettle trub to fall to the bottom of the kettle before moving the clean beer above it to the fermentors. Once the whirlpooling has stopped it can take that long for the smallest trub particles to settle out of the wort into a neat pile on the bottom of the kettle. 
  • Compensating for fermentation trub loss by transferring an additional quart of wort per five gallons of packaged beer to the fermentor reduces the chance of trub getting into the packaged beer.  

Whirlpool, WhirlFloc And Let Settle Before Transferring The Beer
  • Cold crashing the fermented beer before packaging it gives the yeast and other debris time to drop out of suspension and settle to the bottom of the fermentor. Depending on the flocculation rate of the yeast used to ferment your beer it can take anywhere from a few days to a few weeks for the yeast to settle out.
  • Carbonating your beer while it's still cold allows the cold crash process to continue as the beer is being carbonated. Since Co2 is more easily absorbed by cold liquids your beer will also carbonate faster than if it were carbonated warm.

Clearing Your Beer With Gelatin

After taking as much care as possible to remove yeast and trub from your beer there may be times when adding gelatin to the beer can help to speed things up. Since gelatin is made from animal parts, if you are gluten intolerant, or suffer from the symptoms of Celiac Disease, you definitely have no reason to worry when using gelatin to fine your beer.


1 Teaspoon Of Unflavored Gelatin In 1 Cup Of Water

I use Knox brand gelatin because it is easy to find at stores in my area and it is inexpensive to buy and use. Each box of gelatin contains 4 envelopes and each envelope contains 2 teaspoons of gelatin. A teaspoon of gelatin mixed with 1 cup of water and heated to 150F is enough to clear 5 gallons of beer. All that is needed to prepare the gelatin for use is a microwave safe measuring cup, a measuring spoon, a thermometer and a way to heat the mixture of gelatin and water to 150F.

Before adding gelatin to the beer I like to keg and carbonate it cold for a few days. The colder the beer is when the gelatin is added the more chill haze will be present for the gelatin to work on and the better the job it will do clearing the beer up. 


   1. Start by filling the measuring cup with 1 cup of water and then sprinkling 1 teaspoon of gelatin powder over the top of the water.

   2. I like to wait a few minutes for the gelatin to bloom before stirring it thoroughly into the water.

The Gelatin Will Bloom After Sitting A Few Minutes On The Water

   3. Heat the mixture in a microwave oven using short 15 to 20 second bursts, stirring it in between bursts, until the temperature of the gelatin mixture reaches 150F. It is not recommended to heat the mixture above 170F when preparing gelatin for fining beer.


Pour The 150F Gelatin Mixture Directly Into The Cold Beer

   4. Once the gelatin has been poured into the beer snap the keg lid back on and then purge the keg with Co2 to eliminate any oxygen from the keg. Keeping the kegged beer cold and undisturbed should clear the beer up in a matter of days.

Depending on the amount of of trub that will eventually settle out of the beer to the bottom of the keg, the first pour or two may be cloudy with gelatin and trub. At 36F the beer should clear in as little as 48 hours. I usually have time to wait for the beer to clear on it's own and only cold crash my beer. But when pressed for time using gelatin to quickly clear the beer of yeast and chill haze is a good option to have available too.  


In Conclusion

Every time I transfer wort or beer from one vessel to another I see it as an opportunity to reduce the amount of trub it contains and a way to further clean up the finished beer. Preventing chill haze and floaties from ruining the appearance of an otherwise perfect glass of beer is just one of the benefits of removing trub as you go. When using a plate or counter-flow chiller to cool your wort its also a good idea to keep their insides as clean as possible in order to prevent clogging and ensure a more effective sanitization.

Knowing your brewing system is also very important when it comes to calculating your wort and beer volumes. How much extra wort is needed in the kettle to allow for boil off, hop absorption and kettle trub loss? How much extra wort should you transfer to the fermenter to allow for fermentation trub loss? After spending time brewing a batch of beer the last thing you want is to come up short on the amount of beer you'll have to package. The crush of your grains, the chemistry of your brewing water and other things influence the clarity of your beer and make great topics for another day. Based on the information presented here today and a little effort you too will master the art of cold crashing your beer.